The latest Dimac MCV0 generation for electric screws and micro screws in the range M1.5 to M4 with max 25mm overall length is a game-changer in the fasteners industry
MCV0 is the Dimac state-of-the-art rotary table automatic 100% inspection and sorting machine for electric screws and micro screws in general in the range M1.5 to M4 with max 25mm overall length and it is a prime example of this innovation.
Easy & fast set up
One of the key features of this machine is the user interface, which is extremely user-friendly and provides features to control any type of measurement on the screw profile. It offers full thread parameters inspection, making it one of the most comprehensive inspection and sorting machines on the market. The user interface allows operators to easily program the inspection plan by remote, making it easier and faster to set up the machine.
Industry 4.0 compliance
In addition to its user-friendly interface, this machine is also Industry 4.0 compliant, which means that it can be integrated into a larger network of machines and systems, making it part of a larger, interconnected system that can streamline the production process. This connectivity means that the machine can share in real-time the statistical data report with the list of non-conforming parts classified for every inspection criterion, allowing the production team to quickly identify and rectify any issues in the production process.
High output rates
Technical wise the machine's high output rates of up to 1000 screws sorted in a minute for optical controls and up to 500 screws sorted in a minute with NDT testing, makes it a valuable tool for high-volume production facilities. It is equipped with a high resolution side profile camera and 360° station to perform very accurate optical measurements with precision up to 5μm. Defects on the screw-head as cracks, deformations and recess problems are inspected with a HR head camera above the rotary table combined with coaxial led ring.
Reliability & Flexibility
Its high reliability also ensures that it can work on a 24-hour basis, seven days a week without any downtime, ensuring that production remains consistent and reliable. Another advantage of this machine is its flexibility in the setup of the controls, which makes it ideal for a wide range of fasteners, including electric screws and micro screws in the range M1.5 to M4 with max 25mm overall length.
This flexibility allows the machine to be used in a variety of applications and for various production needs, making it an essential tool for any fastener manufacturing facility. Additionally, this machine can be equipped with ancillary equipment, such as bulk feeders and automatic packing machines in boxes, making it a complete solution for fastener production lines. This complete solution ensures that the production process is streamlined, reducing the need for multiple machines and equipment, which can save time and money for the facility.
Complete solution
When it comes to troubleshooting and service, this machine offers remote support or direct on-site service if necessary. The sales network also provides support and spare parts in 24 hours, ensuring that production downtime is minimized in case of any issues.
In conclusion, the latest Dimac MCV0 generation for electric screws and micro screws in the range M1.5 to M4 with max 25mm overall length is a game-changer in the fasteners industry. Its user-friendly interface, full thread parameter inspection, Industry 4.0 compliance, high output rates, reliability, flexibility, and complete solution make it an ideal choice for fastener manufacturers. The ability to share statistical data in real-time, remote programming, and troubleshooting, make it an essential tool for modern fastener production facilities. As the fasteners industry continues to evolve, this machine is sure to play a significant role in shaping the future of the industry.
